High Efficiency Automatic Pet Plastic Bottle Washing Filling Capping Machine Commercial CSD Filling Machine for Carbonated Soft Drink, Juice, Sparkling Water

Product Description

Product Description

This kind of carbonated beverage filling machine combines washing,filling and rotary capping functions in one unit.It is a fully automatic and high efficiency liquid packing equipment.

Carbonated beverage filling machine is suitable for packing beverage containing gas. carbonated beverage filling machine 's performance is as following all parts,for instance, filling valve, which directly contact medium are made of stainless steel or harmless material. So it conforms to the requirements of food sanitation.

Sealing parts are made of heat-proofing rubber, in order to meet the technique requirements of users to sterilization at high temperature.
 

   Main features

1.Rinser Part
-Rotary rinsing turret one treatment, fixed nozzles, with grippers.
-The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip.
-After the gripping, the bottle is turned upside down and above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to an upright position again.

 

2.Filler Station: 
1. The entire filler is micro negative pressure filling system .Unique re-flux design saves cost, convenient for external CIP (clean in place)cleaning system. 2. High accurate SUS304 construction filling nozzle, make sure high accurate filling level SUS304L liquid bowl, pipeline system . 3. Filling level adjustable by choosing different silicone gasket (quick change over parts) No bottles, no filling 4. Butterfly type liquid bowl, with automatic water level controller. 5. If the fruit juice contains fruit granules, we need two different canned parts. First, fill the fruit granules with piston type filler, and then fill the fruit juice with equal pressure filler.

 

3.Capper station: 
After filling, the bottle enters the capping machine through the transmission star wheel. The anti-rotation knife on the capping machine clamps the bottleneck, and together with the bottleneck guard plate outside the capping machine, keeps the bottle upright and prevents rotation. The capping head revolves and rotates under the drive of the capping machine main shaft, and realizes the actions of grabbing, covering, screwing and removing the cap under the action of the cam to complete the entire capping process.

 

Feature details

 

1) The machine has compact structure, perfect control system, convenient operation and high automation .
2) Parts in contact with materials are made of imported high quality stainless steel, no process dead Angle, easy to clean.
3) High precision, high-speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4) The capping head adopts constant torque device to ensure the capping quality.
5) Adopt efficient capping management system, with perfect cap loading technology and protection device.
6) It is not necessary to adjust the height of the equipment to change the bottle size. It can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.
7) The filling system adopts the bottle-bottling technology to avoid the secondary pollution of the bottle mouth.
8) The control system has the functions of automatic water level control, missing cap detection, automatic stop of bottle flushing, and output counting.
9) The bottle washing system adopts the efficient cleaning spray nozzle produced by American spray Company technology, which can be cleaned to every place in the bottle.
10) The main electrical components, electronic control valves, frequency converters and so on are imported parts to ensure the excellent performance of the whole machine.
11) All components of pneumatic system adopt internationally famous products.

 

Product Parameters

Model	DXGF
Washing Nos	24
Filling Nos	24
Capping Nos	8
Capacity(BPH)	10000-12000BPH/500ml
Suitable bottle and cap	PET,Glass Bottle
Bottle Volume	200ml to 2 Ltr (Customized)
Bottle diameter(mm)	Dia50-Dia115mm
Bottle height	160-320mm
Compress air pressure(Mpa)	0.3-0.4Mpa
Washing medium	Aseptic water
Rinsing pressure(Mpa)	>0.06Mpa<0.2Mpa
Filling temperature	Room temperature
Filling theory	By isobaric filling
Total powder	2.2 KW
Dimension  (meter)	2650*2050*2650(mm)
Weight50	5000kg

 

Productioon line details

Water Treatment System
1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(Hollow ultrafiltration)
4 UV sterilizer
5 Finished water tank + Pure water pump
The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%.

Prepare System ( mixing tanks) 
1. The sugar melt tank , in the juice preparation system, is used for the function of syrup. Generally, there are two heating methods, steam heating and electric heating, and the corresponding equipment can be configured according to the needs of customers. The equipment is widely used in the pre-preparation process of beverages.

2. blending  tank or mixing tank, the device is used to mix syrups and other materials in a juice or other beverage filling line. The melted syrup, water and other materials are added to the mixing tank in a certain proportion, and stirred by the motor to make the materials fully mixed and achieve better taste.

 

Co2 mixing system
It is mainly suitable for the processing and production of various carbonated beverages, and can also be used for other soft drinks. This machine is the main key equipment in a complete set of carbonated beverage production equipment.
Because of the advanced technology of one-time mixing, the mixing is uniform; the mixing ratio of water and syrup is strictly controlled by the metering device with fine-tuning function, and the average value of the mixing accuracy error is not more than 2%
This machine adopts vacuum deoxidation, and the deoxidation rate is as high as 90% or more; because of the double carbonization method, the gas content of the product is high,usually up to 4.0 times.
The machine adopts a closed system made of stainless steel, and is equipped with a device that can clean the equipment and pipes with disinfectant and hot water to meet the CIP in-situ cleaning, so as to ensure that the beverage produced by the machine meets the hygienic requirements.

   

Bottle Blowing Machine 
Man-machine Interface control, easy to operate
Automatic preform loading and unscrambling
Preform hopper
Stable preform alignment, loading preforms according to capacity
Close structure, low contamination
Well preform heating system
Stable rotating system
Preforms are evenly heated, and easy to blow
Low energy consumption, heating capacity is adjustable
Recycling air cooling system in oven (option)
Heating system is a mutual feedback and closed loop system, can works in a constant power output, without being affected by voltage fluctuation.

 

Automatic 3 in 1 Filling Machine 
This machine is specially designed for the filling of carbonated soft drinks  and other gas bveverages in bottles, it is an integrated equipment for bottle washing, filling and capping..
1. This machine has a compact structure, a perfect control system, easy operation and a high degree of automation.
2. The air conveying channel and the bottle feeding dial wheel are directly connected to each other, eliminating the bottle feeding screw and conveyor chain, making it easy to change the bottle shape. After the bottle enters the machine through the air conveying channel, it is directly sent to the bottle rinser for washing by the bottle feeding steel dial wheel (neck clamping method).
3. All parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
4. High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.

Bottle spray wrammer
The bottle warming machine adopts a three section steam recycling heating design,the water spraying water temperature shall be controlled around 40 degrees. After the bottle go out, the temperature will be around the 25 degrees. Users can fix the temperature according to need. All the end of the warmer, it is equipped with the drying machine to blow the water outside the bottle. It is equipped with the temperature control system. Users can adjusted the temperature by himself

 

Hot melt Glue Labeling Machine 
OPP hot melt glue adhesive labeling machine is the newest continuous operation of the labeling machine.
The mainly used for container labeling cylindrical shape of detergents, beverages, mineral water, food etc. The material of label is using environmentally material of OPP films. It can be automatically oxidative decomposition and reduce production costs by more than 30 percent.
Labeling machine is control by PLC touch screen, all electric eye is using imported advanced configuration. This labeling machine with high speed, high accuracy, stable performance, easy to operate and look elegant appearance. 

Shrink Film Wrapping Machine

Suitable to PE PVC film packaging.

PLC control system, automatic working.

Colorful touch-screen control panel, easy operate.

Bottle entering, Auto unscrambling bottle, Pushing bottle, Heat sealing-Saw cutting, Pressing PE, Shrink, Cooling automatically

Capacity is adjustable through adjust the convey speed

 

Conveyor System
The layout of our production line fully considers the relationship between customer investment and production line efficiency. It can meet the above requirements based on introducing foreign technology. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable and easy to maintain.

 

Company Profile

Zhangjiagang Klio Machinery Co., Ltd. is situated in Zhangjiagang, a thriving city in the Yangtze River Delta, well-connected to Shanghai, Suzhou, Wuxi, and other cities, boasting convenient transportation. It is a manufacturer of beverage packaging production lines that integrates research and development, production, and sales. Zhangjiagang Cleo Machinery Co., Ltd. is a professional and leading Chinese beverage machinery manufacturer. With advanced technology and robust R&D capabilities, Zhangjiagang Cleo Machinery Co., Ltd. has established a pioneering position in the packaging market. The company excels in providing high-quality design and manufacturing services for a wide range of beverage machinery equipment, including bottle washing machines, filling machines, capping machines, labeling equipment, and other related solutions, serving global customers. "Customer First and Quality Foremost" is Zhangjiagang Klio Machinery Co., Ltd.'s strategy for long-term growth and development. The factory provides professional business and technical services to customers worldwide, ensuring that from the realm of production manufacturing to the domain of business marketing, customer service remains a competitive advantage.

WORKSHOP

Continuously investing in research and development, with a focus on product innovation, Klio further advances its competitive edge. The core business of Klio lies in washers, fillers, cappers, and labelers-the areas in which we consistently excel in machine manufacturing technology and innovative product design. We aim to present you with the most suitable and reliable solutions in
the packaging industry.

 
Klio provides comprehensive quality service from start to finish. With a decade of experience in the beverage machinery field, we listen to our clients' needs and find the most appropriate solutions for them. Our enthusiastic, qualified, and skilled technicians are available for troubleshooting to ensure your equipment operates smoothly. Our after-sales service teams strive to satisfy our clients.

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