Real Time Monitoring Automatic Round Bottle High Speed Labeling Machine for Process Control

• Customization: Available
• After-sales Service: Yes
• Automatic Grade: Automatic
• Application: Cosmetics, Drinks, Cleaning, Detergent, Skin Care Products, Hair Care Products, Tea, Vegetable, Fruit, Fish, Meat, Snack, Rice, Flour, Seasoning, Dairy Products
• Type: Automatic Labeling Machine
• Driven Type: Electric
• Classification: Automatic Vertical Round Bottle Labeling Machine
• MOQ: 1set
• Delivery Time: 30days
• Feature: OPP Hot Melt Adhesive
• High Degree of Automation: PLC Control
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: Klio
• Origin: China
• Package Size: 230.00cm * 220.00cm * 190.00cm
• Package Gross Weight: 800.000kg

Product Description

Product Description

Labeling machine

Our company produces a rotary, continuous operation label applicator for OPP hot melt adhesive. The equipment can automatically adjust the input and output transmission conditions. Products conveyed by the conveyor belt are evenly spaced by the bottle screw according to the gap of the star wheel. The imported star wheel then transports the products to the rotary disc. After being fixed by the bottle pressing mechanism and the product mold seat, the products begin to rotate at a certain speed. During this rotation, mechanical pre-positioning is performed, and the labels are applied according to the trajectory of the mechanism.

When the product reaches the eye detection position, the PLC host controls the label feeding system to start feeding the labels. After each label is fed, a high-speed cutter cuts it off. Thanks to the use of imported Japanese small-inertia high-speed servo motors, the feeding process is dynamically adjusted, ensuring both the speed and accuracy of the label feeding and cutting processes. The cut labels are then sent to the glue application system, where the system applies glue to the front and back edges of the labels. This method minimizes the consumption of hot melt adhesive.

When the product reaches the eye detection position, the PLC host controls the label feeding system to start feeding. After completing a feeding action, the high-speed cutting mechanism cuts the label. Thanks to the use of imported Japanese small-inertia high-speed servo motors, the feeding process is dynamically adjusted, ensuring the accuracy and stability of both the high-speed feeding and cutting processes. The cut labels are then sent to the gluing system, where the system applies glue to the front and back edges of the labels. This method minimizes the consumption of hot melt adhesive.

When the labeled product is transferred to the label application position, the labels are accurately and effectively attached to the product. Since the product is in a rotating state during the label application process, the labels adhere smoothly and tightly to the product. The adhesive strip at the end of the glue forms a good label overlap seal, completing the label application process.The whole process is: bottle entry, pre-positioning, cutting label, gluing, labeling, supporting label, pressing and completion.

product superiority :
1. High speed continuous operation:rotary design with running speed of 6,000~20,000 bottles/hour (depending on the model) significantly improves production line efficiency.
2. Low failure rate design: the modular structure reduces mechanical transmission parts (such as gears and chains), and the maintenance cost of some models is reduced by more than 50%, and supports intelligent logic such as "no bottle stop", reducing idle loss.
3. Labeling accuracy and quality:
1) High precision positioning: the servo control system combined with color mark detection, cutting accuracy up to ±0.5mm~1mm, no cumulative error.
2) Strong bonding and instant curing: the hot melt glue is cooled and set in 0.3 seconds, and the label is tightly attached without edge lifting, especially suitable for soft thin-walled containers.
3) Complex bottle type compatibility: the bottle body can be stabilized by rotating through cam curve or multi-wedge belt, so as to adhere to round bottles, square bottles, ellipsoidal bottles and other containers with different shapes.
4. intelligence and ease of use
1) Human-computer interaction optimization: the 7-inch touch screen monitors the running status in real time, and supports parameter memory and fault alarm (lack of standard/temperature abnormality, etc.).
2) High degree of automation: PLC control realizes automatic tension adjustment, bottle type conversion, glue thickness control (0.05~0.1mm adjustable), reducing manual intervention.
3) Easy maintenance: key components (such as brush, cutting knife) are designed in a modular way, and wear-resistant materials (such as silicone roller, self-lubricating synthetic parts) prolong the life.

Wide application and environmental protection
Wide industry coverage: food and beverage (mineral water, condiments), daily chemicals (shampoo bottles), medicine (large bottles of drugs), chemical industry and other industries are applicable.
Environmentally friendly: hot melt adhesive has no solvent volatilization and meets food grade safety standards; the equipment adopts stainless steel body, which is corrosion resistant and easy to clean.

Product Parameters

Use power	AC380V 60HZ 14KW
Labeling station	8, 12,15,18,24 according to customer production requirements
Speed adjustment method	infinitely variable speeds
The diameter of the bottle	Φ 30-110mm round container L30-160mm square container
Maximum height of label	210mm
Label core size	Inner diameter φ152.4mm outer diameter φ 600mm
Type of colloid	Hot melt glue, apply glue to both ends of the label
Solvay temperature	120-160ºC

Main Products

 

Company Profile

Zhangjiagang Klio Machinery Co., Ltd. is situated in Zhangjiagang, a thriving city in the Yangtze River Delta, well-connected to Shanghai, Suzhou, Wuxi, and other cities, boasting convenient transportation. It is a manufacturer of beverage packaging production lines that integrates research and development, production, and sales. Zhangjiagang Cleo Machinery Co., Ltd. is a professional and leading Chinese beverage machinery manufacturer. With advanced technology and robust R&D capabilities, Zhangjiagang Cleo Machinery Co., Ltd. has established a pioneering position in the packaging market. The company excels in providing high-quality design and manufacturing services for a wide range of beverage machinery equipment, including bottle washing machines, filling machines, capping machines, labeling equipment, and other related solutions, serving global customers. "Customer First and Quality Foremost" is Zhangjiagang Klio Machinery Co., Ltd.'s strategy for long-term growth and development. The factory provides professional business and technical services to customers worldwide, ensuring that from the realm of production manufacturing to the domain of business marketing, customer service remains a competitive advantage.
Continuously investing in research and development, with a focus on product innovation, Klio further advances its competitive edge. The core business of Klio lies in washers, fillers, cappers, and labelers-the areas in which we consistently excel in machine manufacturing technology and innovative product design. We aim to present you with the most suitable and reliable solutions in the packaging industry.

Klio provides comprehensive quality service from start to finish. With a decade of experience in the beverage machinery field, we listen to our clients' needs and find the most appropriate solutions for them. Our enthusiastic, qualified, and skilled technicians are available for troubleshooting to ensure your equipment operates smoothly. Our after-sales service teams strive to satisfy our clients.

Certifications

Exhibitions & Our Partners

Packaging & Shipping