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High-Speed Beer Bottling Equipment for Efficient Production Lines

Product Details
Customization: Available
After-sales Service: Yes
Warranty: Two Years
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  • High-Speed Beer Bottling Equipment for Efficient Production Lines
  • High-Speed Beer Bottling Equipment for Efficient Production Lines
  • High-Speed Beer Bottling Equipment for Efficient Production Lines
  • High-Speed Beer Bottling Equipment for Efficient Production Lines
  • High-Speed Beer Bottling Equipment for Efficient Production Lines
  • High-Speed Beer Bottling Equipment for Efficient Production Lines
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • Certifications
  • Exhibitions & Our Partners
  • Packaging & Shipping
Overview

Basic Info.

Model NO.
XGF-24-24-8
Type
Volumetric Filling Machine
Automatic Grade
Fully Automatic
Material Type
Liquid
Filling Valve Head
Multi-Head
Feed Cylinder Structure
Multi-Room Feeding
Dosing Device
Plunger
Filling Principle
Atmospheric Pressure
Packaging Container Lifting Structure
Pneumatic Lifting
Structure
Linear
Packaging
Bottle
Packaging Material
Plastic
MOQ
1set
Delivery Time
35days
Processing Material
Water, Juice, Carbonated Drink, etc
Composition
Filling Machine
Voltage
Customized
Function
Rinising Filling Capping
Workshop Layout
Free Design
Capacity
1000-24000bph
Application
Pure Water Filling
Usage
Beer, Carbonated Soft Drinks, Cola, Gas Water
Weight
5000 Kg
Filling Accuracy
±2%
Driven Type
Electric
Key Selling Points
High-Accuracy
Machinery
Soft Drinks Can Filling Machine
Transport Package
Wooden Case
Specification
Customize
Trademark
Klio
Origin
China
HS Code
8422303090
Production Capacity
10000-12000 Bottles Per Hour

Packaging & Delivery

Package Size
275.00cm * 218.00cm * 220.00cm
Package Gross Weight
4000.000kg

Product Description




 

Product Description

High-Speed Beer Bottling Equipment for Efficient Production Lines
3-in-1 filling machine, combined with rinsing, filling and capping. It is used for mineral water, pure water, and other drinking water filling in PET bottles ranges from 200ml-2L, and capacity from 2000-42000BPH.

Main features
 
1.Rinser Part
After the bottle enters the main machine, it enters the rinser through the transmission star wheel. The bottle clamp holds the bottle mouth and turns it upward 180° along the rinse rail, so that the bottle mouth faces downward. In the specific area of the rinser (determined by the water distribution plate - the rinse water is pumped into the water distribution plate by the rinse water pump, and then distributed to the rinse clamp through 24 pipes), the rinse clamp nozzle sprays the rinse water to rinse the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and then turned downward 180° along the guide rail, so that the bottle mouth faces upward. The cleaned bottle is guided out of the rinser through the transition steel dial (pure water rinse) and transmitted to the next process - filling.
 
 
High-Speed Beer Bottling Equipment for Efficient Production Lines
 
 
High-Speed Beer Bottling Equipment for Efficient Production Lines 2.Filler Station:  
High-precision, high-speed filling valves are used, with accurate liquid level and no liquid loss, ensuring excellent filling quality; the valve will not be opened when there is no bottle, so as to prevent the loss of liquid and ensure excellent filling quality; the filling valve is made of high-quality stainless steel, and the sealing adopts a conical surface, which is easy to clean and scale-free. The filling process is completed after the bottle mouth contacts the filling valve. The filling valve is equipped with a flow control mechanism, and the flow rate can be set within a certain range according to actual needs.
 
 
3.Capper station:   
After filling, the bottle enters the capping machine through the transmission star wheel. The anti-rotation knife on the capping machine clamps the bottleneck, and together with the bottleneck guard plate outside the capping machine, keeps the bottle upright and prevents rotation. The capping head revolves and rotates under the drive of the capping machine main shaft, and realizes the actions of grabbing, covering, screwing and removing the cap under the action of the cam to complete the entire capping process.
High-Speed Beer Bottling Equipment for Efficient Production Lines

Feature details

1) The machine has compact structure, perfect control system, convenient operation and high automation .
2) Parts in contact with materials are made of imported high quality stainless steel, no process dead Angle, easy to clean.
3) High precision, high-speed quantitative filling valve, accurate liquid level without liquid loss, to ensure excellent filling quality.
4) The capping head adopts constant torque device to ensure the capping quality.
5) Adopt efficient capping management system, with perfect cap loading technology and protection device.
6) It is not necessary to adjust the height of the equipment to change the bottle size. It can be realized by replacing the star wheel of the bottle, which is simple and convenient to operate.
7) The filling system adopts the bottle-bottling technology to avoid the secondary pollution of the bottle mouth.
8) The control system has the functions of automatic water level control, missing cap detection, automatic stop of bottle flushing, and output counting.
9) The bottle washing system adopts the efficient cleaning spray nozzle produced by American spray Company technology, which can be cleaned to every place in the bottle.
10) The main electrical components, electronic control valves, frequency converters and so on are imported parts to ensure the excellent performance of the whole machine.
11) All components of pneumatic system adopt internationally famous products.

Configuration List:
 
No Name Brand
1 Main motor ABB
2 Cap unscrambler motor FEITUO(China)
3 Conveyor motor FEITUO(China)
4 Rinsing pump CNP (China)
5 Inverter MITSUBISHI
6 Power switch MIWE(TAIWAN)
7 Contactor SIEMENS
8 Relay OMRON
9 Transformer MIWE(TAIWAN)
10 Approx switch TURCK
11 PLC SIEMENS
12 Touch screen SIEMENS
13 Micro relay OMRON
 
Production Line Details
Water Treatment System 
 
High-Speed Beer Bottling Equipment for Efficient Production Lines 1 Raw water tank + Raw water pump
2 Silica sand filter + Active carbon filter + Sodium ion exchanger + Precision filter + Security filter
3 Reverse Osmosis(Hollow ultrafiltration)
4 UV sterilizer
5 Finished water tank + Pure water pump
The membrane element is reverse osmosis, which can withstand the disinfection ClP treatment. The outer shellis made of alass tlber relntorced Dlastic and stalnless steel, The nner wal and the used pipes are polished anopassivated without dead angle and dead water area to prevent the growth of microorganisms. The valve tableseal ring and all pipelines are all equipped with German automatic welding equipment without wires. Theautomatic welding level reaches the design standards of hygienic level and water hammer resistance specifiedby FDA, and the pure water recovery rate reaches more than 80%.

Bottle Blowing Machine 
 
Man-machine Interface control, easy to operate
Automatic preform loading and unscrambling
Preform hopper
Stable preform alignment, loading preforms according to capacity
Close structure, low contamination
Well preform heating system
Stable rotating system
Preforms are evenly heated, and easy to blow
Low energy consumption, heating capacity is adjustable
Recycling air cooling system in oven (option)
Heating system is a mutual feedback and closed loop system, can works in a constant power output, without being affected by voltage fluctuation.
High-Speed Beer Bottling Equipment for Efficient Production Lines

Air  conveyor  
High-Speed Beer Bottling Equipment for Efficient Production Lines The air delivery path is supported on the ground by a tripod, and the fan is installed on the part of the air delivery path. The air inlet of each fan is equipped with an air filter to prevent dust from being blown into the bottle. The bottle is stuck in the bottleneck by the bottle hanging board in the air conveyor, and is transmitted to the bottle punching machine by the wind.

Automatic 3 in 1 Filling Machine 
 
This machine is specially designed for the filling of pure water, mineral water and other non-gas and sugar free bveverages in bottles, it is an integrated equipment for bottle washing, filling and capping.
1. This machine has a compact structure, a perfect control system, easy operation and a high degree of automation.
2. The air conveying channel and the bottle feeding dial wheel are directly connected to each other, eliminating the bottle feeding screw and conveyor chain, making it easy to change the bottle shape. After the bottle enters the machine through the air conveying channel, it is directly sent to the bottle rinser for washing by the bottle feeding steel dial wheel (neck clamping method).
3. All parts in contact with the material are made of imported high-quality stainless steel, with no process dead corners and easy to clean.
4. High-precision, high-speed quantitative filling valve is adopted, the liquid level is accurate and there is no liquid loss, ensuring excellent filling quality.
High-Speed Beer Bottling Equipment for Efficient Production Lines

Hot melt Glue Labeling Machine 
 
High-Speed Beer Bottling Equipment for Efficient Production Lines Rotary type OPP hot melt glue adhesive labeling machine is the newest continuous operation of the labeling machine.
The mainly used for container labeling cylindrical shape of detergents, beverages, mineral water, food etc. The material of label is using environmentally material of OPP films. It can be automatically oxidative decomposition and reduce production costs by more than 30 percent.
Labeling machine is control by PLC touch screen, all electric eye is using imported advanced configuration. This labeling machine with high speed, high accuracy, stable performance, easy to operate and look elegant appearance.   

PE Film Shrink Wrap Packing Machine
 
Suitable to PE PVC film packaging.
PLC control system, automatic working.
Colorful touch-screen control panel, easy operate.
Bottle entering, Auto unscrambling bottle, Pushing bottle, Heat sealing-Saw cutting, Pressing PE, Shrink, Cooling automatically
Capacity is adjustable through adjust the convey speed
High-Speed Beer Bottling Equipment for Efficient Production Lines

Conveyor System
 
High-Speed Beer Bottling Equipment for Efficient Production Lines The layout of our production line fully considers the relationship between customer investment and production line efficiency. It can meet the above requirements based on introducing foreign technology. The system adopts foreign advanced technology and has the advanced level of the 1990s. The mechanical structure is a new design. Most components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission mode is reliable and easy to maintain.
 
 

Product Parameters

Project Name: Drinking Water Filling Machine
Model XGF8-8-3 XGF14-12-5 XGF16-16-5 XGF24-24-8 XGF32-32-8 XGF40-40-10 XGF50-50-15
Washing Nos 8 14 16 24 32 40 50
Filling Nos 8 12 16 24 32 40 50
Capping Nos 3 5 5 8 8 10 15
Capacity(BPH) 2000 5500 8000 12000 15000 18000 24000
Suitable bottle and cap PET circular or square with screw cap
Bottle Volume 150ml to 2.5Ltr (Customized)
Bottle diameter(mm) Dia50-Dia115mm
Bottle height 160-320mm
Compress air pressure(Mpa) 0.3-0.4Mpa
Washing medium Aseptic water
Rinsing pressure(Mpa) >0.06Mpa<0.2Mpa
Filling temperature Room temperature
Filling theory By gravity
Total powder 1.5KW 2KW 2.2KW 2.2KW 3KW 7.5KW 7.5KW
Dimension  (meter) 2*1.5*2.5 2.4*1.8*2.7 2.9*2.2*2.8 2.9*2.2*2.8 3.4*2.6*2.8 4.4*3.3*2.8 4.7*3.6*2.8
 

Company Profile

High-Speed Beer Bottling Equipment for Efficient Production LinesZhangjiagang Klio Machinery Co., Ltd. is situated in Zhangjiagang, a thriving city in the Yangtze River Delta, well-connected to Shanghai, Suzhou, Wuxi, and other cities, boasting convenient transportation. It is a manufacturer of beverage packaging production lines that integrates research and development, production, and sales. Zhangjiagang Cleo Machinery Co., Ltd. is a professional and leading Chinese beverage machinery manufacturer. With advanced technology and robust R&D capabilities, Zhangjiagang Cleo Machinery Co., Ltd. has established a pioneering position in the packaging market. The company excels in providing high-quality design and manufacturing services for a wide range of beverage machinery equipment, including bottle washing machines, filling machines, capping machines, labeling equipment, and other related solutions, serving global customers. "Customer First and Quality Foremost" is Zhangjiagang Klio Machinery Co., Ltd.'s strategy for long-term growth and development. The factory provides professional business and technical services to customers worldwide, ensuring that from the realm of production manufacturing to the domain of business marketing, customer service remains a competitive advantage.
High-Speed Beer Bottling Equipment for Efficient Production LinesContinuously investing in research and development, with a focus on product innovation, Klio further advances its competitive edge. The core business of Klio lies in washers, fillers, cappers, and labelers-the areas in which we consistently excel in machine manufacturing technology and innovative product design. We aim to present you with the most suitable and reliable solutions in the packaging industry.
 
Klio provides comprehensive quality service from start to finish. With a decade of experience in the beverage machinery field, we listen to our clients' needs and find the most appropriate solutions for them. Our enthusiastic, qualified, and skilled technicians are available for troubleshooting to ensure your equipment operates smoothly. Our after-sales service teams strive to satisfy our clients.

Certifications

High-Speed Beer Bottling Equipment for Efficient Production Lines

Exhibitions & Our Partners

High-Speed Beer Bottling Equipment for Efficient Production LinesHigh-Speed Beer Bottling Equipment for Efficient Production Lines

Packaging & Shipping

High-Speed Beer Bottling Equipment for Efficient Production Lines

 

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